The UL-3W206 ultrasonic tank level sensor is an industrial-grade non-contact level monitoring device specially developed for construction machinery and mechanical equipment supporting scenarios. Designed for harsh working conditions such as vibration, dust and temperature fluctuation of engineering equipment, this sensor adopts mature ultrasonic ranging technology to achieve stable and precise tank level detection. Equipped with a high-definition local display, it supports real-time viewing of liquid level data for equipment water tanks, fuel tanks and hydraulic tanks. With a standard 5V safe voltage power supply and a 0.1-3m ultra-wide detection range, it perfectly matches the level monitoring demands of various engineering mechanical equipment. Featuring shock resistance, anti-interference and maintenance-free performance, it effectively solves inaccurate detection and frequent failure problems of traditional sensors on engineering equipment, providing reliable and long-lasting level monitoring support for mechanical equipment operation.
Product Features
Industrial Anti-vibration & Anti-interference Performance Optimized exclusively for construction machinery operating environments, the UL-3W206 ultrasonic tank level sensor adopts reinforced internal structure and intelligent anti-jamming algorithm. It can effectively resist mechanical vibration, equipment operation noise, field dust and airflow interference, ensuring stable and consistent level data output even in continuous working and bumpy operation scenarios of engineering equipment.
Non-contact Maintenance-free Detection
Adopts pure non-contact ultrasonic measurement mode, with no direct contact with internal liquids such as water, diesel and hydraulic oil in equipment tanks. It completely avoids sensor aging, corrosion, scaling and clogging failures caused by long-term contact with media, eliminating daily maintenance work and greatly reducing equipment operation and after-sales maintenance costs.
Real-time HD Local Data Display
Built-in high-definition digital display module, which intuitively displays real-time tank level height, equipment working status and operating parameters on site. Equipment operators can quickly check the liquid level status without external detection tools, realizing real-time monitoring and timely risk judgment for equipment tank liquid level.
Low Power Consumption & High Environmental Adaptability
Adopts optimized low-power circuit design, compatible with universal 5V low-voltage power supply of mechanical equipment, safe and energy-saving. It supports stable operation in a wide temperature range, adapting to complex outdoor working environments of construction machinery such as high temperature, low temperature and large temperature difference, with ultra-low failure rate.
Compact & Easy Integration
Miniaturized integrated structure design, small size and light weight. It will not occupy the installation space of mechanical equipment and does not affect the overall structure and operation of engineering machinery. It supports rapid installation and seamless supporting integration for various mechanical equipment tanks.
Working Principle
The UL-3W206 ultrasonic tank level sensor works on the principle of ultrasonic echo ranging. The built-in high-frequency ultrasonic probe emits vertical sound wave signals towards the liquid surface inside the equipment tank. When the ultrasonic waves touch the liquid surface, they generate echo signals and reflect back to the sensor. The high-speed processing chip accurately captures the time difference between signal transmission and reception. Combined with intelligent temperature compensation and vibration filtering algorithm exclusive for engineering scenarios, it automatically corrects measurement errors caused by ambient temperature changes and mechanical vibration. Finally, it converts the distance signal into accurate real-time liquid level data, which is displayed on the local screen in real time, realizing continuous and stable automatic monitoring of mechanical equipment tank level.
Product Parameters
|
Parameter Item |
Technical Specification |
|
Product Model |
UL-3W206 |
|
Effective Detection Range |
0.1m - 3m |
|
Working Voltage |
DC 5V |
|
Display Mode |
Onboard HD digital real-time display |
|
Measurement Principle |
Ultrasonic echo ranging + temperature & vibration compensation |
|
Working Temperature |
-25℃ ~ +70℃ |
|
Measurement Accuracy |
±1% FS |
|
Anti-interference Level |
Industrial-grade vibration & noise resistance |
|
Installation Type |
Top vertical fixed installation |
Application Fields
The UL-3W206 ultrasonic tank level sensor is specially designed and optimized for construction machinery and equipment supporting industries, widely used in various engineering mechanical equipment tank level monitoring scenarios. It is applicable to excavators, loaders, cranes, road rollers, mixing stations and other engineering machinery water tanks, fuel tanks and hydraulic oil tanks, as well as supporting liquid level monitoring for industrial supporting equipment, mobile mechanical devices and engineering vehicle storage tanks. It realizes 24-hour stable automatic level monitoring for mechanical equipment, effectively avoiding equipment failure, shutdown loss and safety accidents caused by abnormal liquid level, and ensuring the safe and stable operation of construction machinery and equipment.
Installation Method
This ultrasonic tank level sensor adopts standardized top vertical fixed installation, which is highly compatible with various engineering machinery equipment tanks. First, select a flat and unobstructed mounting position on the top of the equipment tank to ensure no obstacles such as internal partitions, pipeline structures and sundries directly below, preventing ultrasonic signal shielding. Fix the sensor vertically with the probe facing down and perpendicular to the liquid surface to avoid inclination affecting detection accuracy. Complete standard 5V low-voltage wiring according to equipment circuit specifications, power on the device and wait for automatic self-check and initialization. After stable operation, real-time tank level data will be displayed automatically. The whole installation process is fast and convenient, no drilling and tank damage, no professional debugging required, perfectly matching the rapid assembly and supporting needs of mechanical equipment.
Customizable Options
As a professional industrial level sensor manufacturer, we provide multi-dimensional personalized customization to meet the differentiated supporting needs of different construction machinery and equipment:
Detection Range & Precision Customization
Based on the standard 0.1-3m detection range, support customized extended or short-range detection and high-precision calibration to adapt to different specifications of small, medium and large engineering equipment tanks.
Industrial Signal Output Customization
Support customized expansion of RS485, 4-20mA and other industrial signal outputs, which can be seamlessly connected with mechanical equipment PLC control system, on-board monitoring system and industrial cloud platform to realize intelligent linkage control.
Structure & Protection Grade Customization
Customize high-strength shockproof and dustproof shell structure and IP high protection grade for severe construction site environments; adjust sensor size, fixing bracket and installation structure to adapt to special equipment tank installation space.
Functional Customization
Support customized equipment linkage alarm, data timing recording, over-limit protection and vehicle-mounted adaptive functions to meet the intelligent monitoring and safe operation management needs of high-end engineering machinery equipment.
Why Choose Us
Exclusive Optimization for Construction Machinery Scenarios Targetedly optimized for vibration, dust, temperature difference and other harsh characteristics of construction sites and mechanical operation. With industrial-grade anti-vibration and anti-interference capability, it can maintain stable and accurate detection for a long time in high-intensity operating environments of engineering equipment, which is more professional than ordinary civilian sensors.
Stable Performance & Ultra-low Failure Rate Adopts reinforced industrial structure and professional algorithm compensation technology, effectively resisting mechanical vibration and environmental interference. It solves the common problems of data jumping and easy damage of traditional sensors on engineering equipment, ensuring long-term stable operation of equipment monitoring system.
Easy Integration & Wide Compatibility Standard 5V voltage design is compatible with most engineering mechanical equipment circuits. Compact structure is convenient for equipment assembly and supporting installation. It can be perfectly matched with various construction machinery and supporting control systems, with strong universal compatibility.
Flexible Industrial Customization Support multi-dimensional customized development for mechanical equipment supporting, including detection parameters, protection performance, signal output and functional expansion. It can meet the personalized matching needs of different types of engineering machinery and high-end intelligent equipment.
Factory Direct Supply & Reliable After-sales Professional manufacturer direct sales, with mature mass production capacity and stable product quality. We provide professional pre-sales technical matching, in-sales customized service and after-sales fault support, ensuring long-term stable operation of customer equipment monitoring system.
FAQ
Q: Is the UL-3W206 ultrasonic tank level sensor suitable for all construction machinery?
A: Yes. This sensor is specially optimized for construction machinery and equipment supporting scenarios. It is compatible with common engineering vehicles and mechanical equipment such as excavators, loaders, cranes and mixing stations, and can adapt to the level monitoring of various equipment water tanks, fuel tanks and hydraulic tanks.
Q: Will mechanical vibration and construction site dust affect measurement accuracy?
A: No. The product is built with exclusive vibration compensation and intelligent dust filtering algorithm. It can automatically filter data interference caused by equipment operation vibration and site dust, ensuring stable and accurate level data output during normal operation of machinery.
Q: What kind of liquids can this ultrasonic tank level sensor detect?
A: It is suitable for most conventional liquid media in engineering equipment, including clean water, diesel, hydraulic oil and other non-viscous and non-corrosive liquids, fully meeting the daily monitoring needs of construction machinery equipment tanks.
Q: Can the sensor be connected to the equipment's intelligent control system?
A: Yes. On the basis of standard local display, we can customize industrial signal outputs such as RS485 and 4-20mA, realizing seamless docking with mechanical equipment PLC, vehicle-mounted monitoring system and industrial intelligent control platform to support automatic control and data management.
Q: Is the installation suitable for pre-assembly of mechanical equipment?
A: Absolutely. The sensor features compact structure, simple fixed installation and universal 5V voltage interface, which is very suitable for factory pre-assembly and supporting assembly of mechanical equipment. It will not affect the overall performance and structural layout of the equipment.
Q: What is the service life in construction site working conditions?
A: Adopting non-contact detection and reinforced industrial shell design, the sensor has no wearable parts. It can work stably for a long time in harsh construction site environments, with far longer service life than traditional contact sensors and almost no daily maintenance required.
Q: Do you support customized development for special engineering equipment?
A: Yes. We provide full-scale OEM/ODM customized services for mechanical equipment supporting. We can adjust detection range, protection grade, installation structure and functional modules according to customers' special equipment and working condition requirements to achieve perfect matching.
Hot Tags: ultrasonic tank level, China ultrasonic tank level suppliers, factory
